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Culvert as cellar/bunker? Why not?

5.8K views 36 replies 25 participants last post by  MantiCora  
#1 · (Edited)
Has anybody here built one, or seriously considered it then ruled it out for whatever reason?

I've always been interested in the idea of building a hidden shelter by having a large (10' or 12') culvert shallowly installed across a hillside. My area is steep and hilly enough that 50' or 100' of culvert could penetrate all the way from one side of a ridge to the other.

It seems appealing for the engineering simplicity/reliability and convenient access. Culverts seem like the state of the art in manmade caves -- we design them to handle not only soil loads, but also dynamic traffic loads on top and sometimes dynamic fluid loads inside in the case of storm drains. Collapse is a terrifying prospect for anything that you put soil on top of. Culverts and underground tanks seem like the best options for being engineered against collapse risks, but tanks with access only out the top have other major issues.

The amount of hiding you'd have to do to conceal 2 culvert ends seems tougher than a single bunker hatch, but easier than hiding a basement under a structure.

Cellars and bunkers typically have exits pretty close together, whereas a culvert through a hill would have its ends out of sight of one another, and be much easier to leave if something you wanted to get away from was messing with one end. A tank or bunker with a single entrance/exit is the worst case here -- if that access is blocked while you're inside, whether by a natural disaster or a hostile creature, you're stuck and at the mercy of people outside to remove the threat.

I also think a lot about emergency egress and airflow management. Silos, tanks, cellars, and some basements are pretty terrifying from an airflow perspective -- passively, they can fill with any sort of heavier-than-air gas, and if you go in and pass out you'll fall to the bottom. (even if the air is perfect in there and you have a medical emergency, extrication is still an issue) Then whoever is trying to get you out will have to go down into it as well, and lift you straight up from it to get you out, perhaps waiting on a ropes rescue team, rather than just walking out. Even carrying a patient up a set of narrow basement stairs is worse than walking out along a trail, as a culvert-as-bunker could offer.

The flood risk profile of a level culvert through a hillside is also vastly preferable to a basement, bunker, or tank. If it's downhill out both ends, hardly any water can accumulate inside before it simply flows downhill and away. Tanks, bunkers, and some basements are often watertight enough and positioned appropriately to hold large amounts of water if it gets in at all.

So, a culvert through a hillside, with exits on both sides of the hill, seems like an ideal underground structure for concealment, access, and safety. Basically a cave, but better, due to the lower risk of collapse. Yet I hardly ever see people discussing them as an option. This means I'm probably missing some important disadvantage of the idea. Why do you think people so widely prefer cellars, bunkers, even buried shipping containers or school buses, over culverts? Are they too expensive? Too specific about what terrain they're great in? Too conspicuous to install? Something else?


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Edit to add resource highlights from thread:

back in the JFK dayz - he would spend time at the Kennedy Compound in Biscayne FL - no underground bunkering was possible - but something off site The Compound, accessible for helicopter pickup and able to take a nuke blast was needed >>> on a remote FL island, they built a surface bunker out of corrugated sheeting and then buried it under concrete & dirt - still there today .....

"Culvert Shelters" were considered viable fallout shelters in the 1950's.

The government even had plans you could get to build one. Here's a link to the .pdf:


View attachment 532949

Looks kind of cramped. But they were intended to be temporary occupation for fallout protection. I could imagine you could build something bigger and more elaborate. The concept is the same as your OP.
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Edit to add comments which a forum member offered anonymously, and said they're ok with me paraphrasing in the public thread. They said they have done a similar project and found more cons than pros. They have found it very expensive once all the peripheral costs are factored in. They mentioned that due to future plans for the site, most of the culvert is covered by soil, but part of the surface is protected only by foam insulation for the time being.

Pros:
  • Their culvert handles cold temperatures well, staying at or above refrigerator temperatures when it's deep freeze temperatures outdoors
  • They like how spacious it feels
Cons:
  • They're disappointed by the poor cooling performance during hot weather, finding that it heats above comfortable temps in heat waves, and is slow to cool off. The passive thermal performance is not satisfactory, and requires active systems to manage air movement and humidity to mitigate interior climate issues.
  • Their culvert is not weather tight, and they say they had leakage problems with water coming upward into it from the ground
  • They've had rodent troubles with their installation. The stress of playing mouse whack-a-mole is not to be underestimated.
My takeaway from this conversation is that getting the right positioning, materials, and end design for a culvert to live up to its potential on a given site is probably a lot trickier than it looks. Also, not all culverts are necessarily "watertight" in the sense one would expect from looking at them. Thank you to my anonymous correspondent for adding their personal experiences to the discussion!
 
#4 ·
Its got the usual challenges of any structure that has no straight interior surfaces when the market supplies nothing but products designed for use with a box shaped interior. It can be worked around, but the result is usually some loss of, or compromise on, usable square footage.

Other than that, the transport logistics, costs, and opsec of larger culverts to your location, and that any protrusions you make in the side of it creates a waterproofing challenge where before there was none, I'd say its probably one of the safer and better engineered options. Any ventilation, water piping or electrical should be run out the end of the culvert where it could then have any number of options for concealment and proper function depending on how the ends are built out and weatherproofed.
 
#7 ·
back in the JFK dayz - he would spend time at the Kennedy Compound in Biscayne FL - no underground bunkering was possible - but something off site The Compound, accessible for helicopter pickup and able to take a nuke blast was needed >>> on a remote FL island, they built a surface bunker out of corrugated sheeting and then buried it under concrete & dirt - still there today .....

 
#8 ·
"Culvert Shelters" were considered viable fallout shelters in the 1950's.

The government even had plans you could get to build one. Here's a link to the .pdf:


Image


Looks kind of cramped. But they were intended to be temporary occupation for fallout protection. I could imagine you could build something bigger and more elaborate. The concept is the same as your OP.
 
#10 ·
Would seem to be an excellent option for anyone who needs a shelter but maybe doesn't want to or can't do the physical labor needed to dig one. Rent a backhoe, dig a trench, use the hoe to roll in the corrugated pipe. Build the forms and pour the concrete end walls with door frames or pour footings and build the end walls out of cinder blocks. Then cover everything up with the loose dirt and with two strong doors you have a passable storm/fallout shelter/hidey hole. The setup would be almost airtight and watertight, so filtering air would be fairly easy.
 
#16 ·
Over the years I have considered fallout shelters. I think shelters make sense in urban and tornado prone areas. They're much more likely to be critical component for surviving a nuclear strike or severe weather in high-risk areas.

Thats not to say they are not useful overall, rather the necessity escalated the closer one is to known nuclear targets or tornado prone areas.
 
#20 ·
Its got the usual challenges of any structure that has no straight interior surfaces when the market supplies nothing but products designed for use with a box shaped interior. It can be worked around, but the result is usually some loss of, or compromise on, usable square footage.

Other than that, the transport logistics, costs, and opsec of larger culverts to your location, and that any protrusions you make in the side of it creates a waterproofing challenge where before there was none, I'd say its probably one of the safer and better engineered options. Any ventilation, water piping or electrical should be run out the end of the culvert where it could then have any number of options for concealment and proper function depending on how the ends are built out and weatherproofed.
I figure that one would have to frame in a flat floor to make it usable, and the space under the floor would be perfect for all utilities and piping.

It seems to me that a very large concrete septic tank box would be a better choice- new and unused, of course :)
I've pretty much ruled out septic or water tanks for my pickiness about safety:
  • you get in/out through a hatch in the ceiling, which makes it far harder to get in/out while injured or move an injured person in/out safely
  • underground box with holes mainly in the ceiling has an easy time capturing heavier-than-air gases without active ventillation. If the vent system fails, you can silently asphyxiate much more easily than a structure where air can escape from floor level
  • You can only bring in/out stuff that fits through relatively small holes in it
  • Even if you have multiple points of egress, they're pretty close together, so it's likelier that a hostile creature or natural disaster blocking one entrance could block all entrances and trap you in there.
  • Figuring out drainage if water gets in through the roof-hole is a whole other issue
 
#22 ·
I knew a guy back in the day that cut out the concrete floor in his garage and made a full room underneath with about a foot of reinforced ceiling/garage floor.
had a decontamination room even and accessed by a manhole cover hidden by a rug.
Later he got divorced and moved out of the state.

Another guy took a concrete septic tank ( new one OK ) put it behind an outbuilding on the farm and then extended the building.
The access was inside the building past a false wall.
Built a nice steel lid and had electric to it.

The culvert pipe I was earlier posting about are maybe 8' -10' diameter out of concrete .
 
#35 · (Edited)
we had half buried culverts as bunkers all over a research site at White Sands Missile Range. 24 foot culverts held 40 foot cargo containers. buried under 4 feet of dirt.

alongside, a 12 foot culvert, buried under two feet of dirt, vertical chunk of small culvert as a stovepipe, as generator shelters

dry inside, lasted for about 50 years so far, very stealthy, very defendable
Usually the military uses a half culvert so they can have a flat concrete or less commonly gravel floor. Forklifts dont work well in pipe.

The had more than a hundred of these in Adak, AK. They felt they couldn’t resupply Adak by ship in a war, so Adak had the munitions to fight a whole war ( mostly torpedoes, depth charges SAMs, and fighter armament, with a generous supply of base defense munitions plus nukes).
 
#25 ·
Got this off a website to give you and idea of price...

RED TEXT = Today 7-20-2023 current price.

144″ x 20′ x 12ga. (.109 #223/ft.) 3×1 Steel Culvert $15,000 – $800/ ft. call for freight cost.
Found a place nearish to me and the price is heart stopping.
144″(12') x 20′ x 12ga. (.109 #223/ft.) 3×1 Steel Culvert $15,000 – $800/ ft.

Ok, so 16k plus installation for 20' of structure. Suppose you frame a floor in from whatever you have lying around: a circle chord calculator indicates says that you'd have a 10.4' wide floor if it's 9' down from the peak of the ceiling, or a 11.3' wide floor if it's 8' down from the peak from the ceiling.

So you're looking at a roughly 10'x20' space. Bunkers around that size seem to run 70k and up, https://risingsbunkers.com/layouts-pricing-bunkers/, although of course the bunkers include furnishings, air filtration, etc. Could you finish a space better than those bunkers for 54k?

Septic tanks... the 8x10x20 rectangular space in the hypothetical culvert is just shy of 12,000 gallons. The total cylindrical volume in 20' of 12' culvert is about 2262 cubic feet, or 16,920 gallons.

A 10,000 gallon underground tank is around 22,000 at 10000 Gallon Underground Water Tank | Norwesco 45686 and 15,000 gallon at 15000 Gallon Underground Water Tank | Norwesco 41615 is about $42,000.

Delivery and installation is going to be expensive for anything you're burying. The cost of adding ends to a culvert or appropriate doors and ladders to an underground tank will vary as well. But it seems like by napkin maths, it's expensive but not really that far out of line for burying other candidate objects of similar volume and worse ergonomics?
 
#29 ·
Ok, so 16k plus installation for 20' of structure. Suppose you frame a floor in from whatever you have lying around: a circle chord calculator indicates says that you'd have a 10.4' wide floor if it's 9' down from the peak of the ceiling, or a 11.3' wide floor if it's 8' down from the peak from the ceiling.

So you're looking at a roughly 10'x20' space. Bunkers around that size seem to run 70k and up, https://risingsbunkers.com/layouts-pricing-bunkers/, although of course the bunkers include furnishings, air filtration, etc. Could you finish a space better than those bunkers for 54k?

Septic tanks... the 8x10x20 rectangular space in the hypothetical culvert is just shy of 12,000 gallons. The total cylindrical volume in 20' of 12' culvert is about 2262 cubic feet, or 16,920 gallons.

A 10,000 gallon underground tank is around 22,000 at 10000 Gallon Underground Water Tank | Norwesco 45686 and 15,000 gallon at 15000 Gallon Underground Water Tank | Norwesco 41615 is about $42,000.

Delivery and installation is going to be expensive for anything you're burying. The cost of adding ends to a culvert or appropriate doors and ladders to an underground tank will vary as well. But it seems like by napkin maths, it's expensive but not really that far out of line for burying other candidate objects of similar volume and worse ergonomics?
something I've thought about for this type of situation...if you have the ability to pull up floor panels, you can make use of that space for storage. Food, water tank/bladder, etc.
 
#26 ·
You really can’t just plunk down either round or square culverts. You need to compact, add stone and drainage, and then place. I would put peastone around both with much more needed for round. BUT you will need to keep backfill and compacting while things settle above the peastone. So add another $3-7,500 in infrastructure easily.
 
#28 ·
Any way you cut it the materials alone just to build a shelter is going to be expensive. So, anything you do yourself to reduce the cost would be in your favor.

Can you rent the equipment to excavate the hole and back fill or do you have to hire that out.

Is it more or less expensive to buy a prefab or construct the shelter in place.

Do you need any kind of permit? I know it sounds ridiculous yet, it would really suck to have some inspector, get wind of your project and either fine you for not having the proper permits or have you dig it all out and submit plans to get a permit. They can be annoying that way... LOL
 
#30 ·
At work we replaced a cattle culvert under a road. It is about 6 foot tall and 4 foot wide. I kept a 20 foot section of it. I plan partially bury it then mound dirt over the exposed part to use it as a tornado shelter at our cabin.

That is much smaller than what you have in mind.

I think a couple folding bunks/benches/shelves along one wall will give a place to sit, possible sleep and store things.

It may also be used as a root cellar if it stay cool enough.

I have a fair bit of unused solar equipment sitting around so I would probably equip it with a small solar panel outside, and a battery, some 12 volt lights, a fan, and a radio(maybe even a TV) inside.

The plan is to paint it and keep it as clean as possible so it is a kind of nice place to be incase we need it instead of being a bug infested dark hole that is more scary than the tornado.
 
#37 ·
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I think a couple folding bunks/benches/shelves along one wall will give a place to sit, possible sleep and store things.

It may also be used as a root cellar if it stay cool enough.

I have a fair bit of unused solar equipment sitting around so I would probably equip it with a small solar panel outside, and a battery, some 12 volt lights, a fan, and a radio(maybe even a TV) inside.

The plan is to paint it and keep it as clean as possible so it is a kind of nice place to be incase we need it instead of being a bug infested dark hole that is more scary than the tornado.
Good point on keeping it nice! It's incredible what some 5,000-lumen shop lights from harbor freight can do!

If I was trying to sleep comfortably in a 6' diameter tube, a hammock would be high on my list of arrangements to experiment with.