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Help us better understand what you are doing when you say you abuse the holster.
Also, i just wondering (I don't carry AIWB) do you really need the wing for appendix? I winder if that's really tweaking the holster? Which, is what it's supposed to do i guess.
 

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Okay, couple things come to mind. 1: pull the Chicago screws around the claw and create a kydex or maybe aluminum underlay to reinforce and make completely rigid. 2: Scrap the claw/wing altogether. 3: Separate the gun holster and mag holster.
I think #3 is your best bet. Seems like you are just getting too much pressure on that area where the claw is attached.
 
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